How Long Do N95 Masks Last? New Data

Scientific tests have found that simple pollution masks are incredibly effective, but how long do masks last? Most tests are done with brand new masks, so there’s very little data on used ones.

And in that data vacuum, people have wildly different ideas about how masks remain effective. I’ve seen several people say they only last a day or two, such as this person who emailed me about the question.

How long masks last

The 30-Day Mask Longevity Test

It’s not a complete data vacuum. We tested a new 3M mask and an 11-day-old 3M one in Beijing and found effectiveness dropped just 1.4%. But what happens after 11 days? And is this true of all masks or just that particular 3M model?

To get some good data on this question, Smart Air India ran fit tests on the same type of Venus V-430 SLV N99 mask under three conditions:

  1. New
  2. Used for 20 days
  3. Used for 30 days

Air pollution masks last

This was heavy usage. Smart Air India head Dhariyash wore these masks in Delhi, which is a tough environment for masks because it’s hot, sweaty, and one of India’s most-polluted cities.

Air pollution in India


Test Method

The fit test works by using the white tube to sample air inside the mask while the tester is wearing it. Meanwhile, the blue tube is sampling air just outside the mask.

Testing the time length masks last

The wearer completes a number of movements during the test, such as bending over and moving the head side to side. Thus, the results represent how well the mask seals while people are moving—not just while sitting still.

TSI PortaCount

The TSI PortaCount detects particles down to .01 microns—far smaller than the oft-mentioned 2.5 microns.

Then the machine uses this data to estimate the percentage of particles going through the mask (as opposed to leaking in around the sides).

Results: Masks Last Far Longer Than One Day

The data showed the mask was far more resilient than the “just a day or two” story. 

3M test: how long do masks last?

Even after 30 days of use, the mask still scored over 99%. Masks last far longer than just a day or two.

Is That Just A Fluke?

It can seem hard to believe that masks retain their effectiveness so well. Yet this surprising result is similar to earlier test results with a 3M mask. The 9332 mask effectiveness decreased just 1.4% over 11 days of heavy use.

test 3M air pollution: how long do masks last?

Masks “Age” by Getting Loose, Not by Letting in Particles

A simple understanding of how masks “age” can help explain this counter-intuitive finding. Before I saw the data, my intuition about masks was that, over time, they become worse at filtering particles.

testing how long masks last

It turns out, I was wrong. Masks actually get better at capturing particles over time.

Masks last: comparison

What does get worse is air resistance. As masks get more particles stuck in them, it gets harder for air to get through, and harder to breathe. It works just like strainers in the sink when they are full of gunk.



Do All Masks Last This Long?

One reason the Venus mask aged so well is that its straps are made out of elastic fabric. This fabric retains its tightness even after heavy use.

In contrast, many 3M masks use rubber bands, which loosen and snap after heavy use. Thus, those with rubber straps will probably have shorter lifespans. 

Bottom Line: N95 Mask Longevity Based on New Data

N95 masks last far longer than a single day. This data suggests masks can retain fit effectiveness up to the point masks become so gross and hard to breathe in that most people would want to throw them out anyway.

Smart Air

A Practical Guide to Mask Longevity

Based on the data, I throw my masks out when:

  1. The straps break or become so loose that I can’t get a tight fit.
  2. The mask is so full of particles that it becomes noticeably hard to breathe in.
  3. The mask gets so sweaty and gross that I want to throw it out anyway.

Breathe safe!


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